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Throughput Time vs. Lead Time

Throughput Time vs. Lead Time

When your business wants to improve productivity and increase profit, one strategy that you can adopt is lean manufacturing. This process identifies the wasteful steps in your manufacturing process and eliminates them to cut costs and speed up scheduling. Two important components of lean manufacturing are throughput and lead time.

Lead Time

Lead time defines the period from when the customers place the order for your product to when they finally receive what they ordered.

·      Short lead times satisfy customers more because they don’t have to wait too long to benefit from your product. They’ll broadcast your efficiency to their colleagues and friends, which can lead to more orders being placed by others.

·      Long lead times disappoint customers who may wonder what happened to their order. They might either cancel their order or demand compensation for waiting, which increases your cost. They’ll complain about your inefficiency to anyone who’ll listen and be reluctant to order from you again.

Throughput Time

Throughput time measures the period from when the raw materials are gathered to the completion of the final product. Start to finish throughput time is generally the sum of the following time intervals:

·      Processing Time is the amount of time spent in actual manufacturing on a machine. Raw materials become the finished product during this time.

·      Inspection Time is the time to ensure that the product meets quality standards. This can involve verifying components and sub-assemblies, testing electronics, and manually checking for any issues like incorrect fits.

·      Move Time is the interval spent moving materials or sub-assemblies from one machine to another or from warehouse inventory to the factory floor.

·      Queue Time, which is also known as wait time, comprises the times before processing, inspection, and moving.

If you improve throughput time, it will ultimately lead to shorter lead times.

How Bossard Can Help

Bossard reduces production process time and optimizes the value chain through our advanced Smart Factory Logistics systems and technologies. If you want to know how we can help you develop manufacturing processes and facilities that are agile and intelligent, contact us today at ProvenProductivity@bossard.com.

January 15, 2021
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5 Lean Manufacturing Principles to Improve Efficiency

5 Lean Manufacturing Principles

Lean principles streamline manufacturing processes by getting rid of inefficiency and waste. They can improve productivity, lower material costs, improve cycle time, and lift you above your competition. To implement lean manufacturing at your facility, follow its five basic principles.

1. Identify value.

Think about how, why, and when the customers need your product or service.

How much will it cost? How will you meet that price point through manufacturing and timely delivery? What requirements and standards do you have to follow to fulfill or exceed expectations? The answers to these questions define value.

2. Map the value stream.

The value stream defines every step that goes into creating the product from gathering raw materials to final delivery to the customer. Identify all the actions involved in each stage of procurement, design, production process, human resources, delivery, and customer support. You can ideally map all the steps on one page to give you an overall picture. You can then begin to identify those that are repetitious or wasteful and need to be disposed of.

We want to help you boost productivity and lower your Total Cost of Ownership. One way we do this is by conducting a value stream analysis focused on your fasteners and fastening technology to identify any areas of optimization.

3. Create flow.

Once you eliminate the waste from your stream, you can find ways to make the remaining steps flow smoothly and without delays or interruptions. If you ensure that all the steps for creating value happen in a tight sequence, you can guarantee a smooth process that leads to the customer. This may demand teamwork across all departments. The goal is an improvement in productivity and efficiency.

4. Establish pull.

Improving the product flow reduces the time for the product to reach your customers who want to be able to “pull” products as they are needed. Delivery times then drop from months to weeks. This prevents the expensive storage of materials or products waiting to be delivered. This results in savings for you and the customer.

5. Seek perfection.

Lean manufacturing demands continuous attention to process improvement and implementing efforts to continually improve. Making it part of your corporate culture lets you strive for perfection. Every employee must be involved. It is said that a process does not truly become lean until it has gone through these principles at least six times.

For more information about how Bossard can help you achieve your lean manufacturing goals, get in touch today at ProvenProductivity@bossard.com.

January 08, 2021
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What is Lean Manufacturing and How Can I Achieve It?

What is Lean Manufacturing

Lean manufacturing is a process that is designed to reduce waste without negatively affecting productivity or quality. By focusing on those elements that add value to the manufacturing system and supply chain, and stripping away what does not, lean management achieves this goal. 

It Is Not a New Concept

As far back as Benjamin Franklin, innovative minds have been touting the idea of avoiding unnecessary costs by reducing waste. Franklin wrote about this concept as being more favorable in terms of profits compared to an increase in sales. 

Putting Lean Manufacturing into Practice

Put into practice, lean manufacturing encompasses tools designed to first identify waste then address this issue. Once that occurs, the costs of operating the system are reduced while productivity and quality are improved. 

The tools of lean manufacturing are varied and diverse. These can include the following: 

  • multi-process handling
  • visualizing workflow
  • value stream mapping
  • total productive maintenance
  • control charts that check workloads
  • error proofing
  • production flow analysis
  • single-point scheduling

It can also be achieved by removing unevenness found in the workflow. This is supported by visualizing the workflow so that areas of improvement are discovered.

Instead of being focused on eliminating waste, improving the workflow takes a system-wide perspective. Waste removal is a natural occurrence when this method is used. 

Lean Manufacturing Principles

Regardless of whether the focus of lean manufacturing practices is simply on reducing waste or it aims to address systemic unevenness in the workflow, the following principles drive the methodology: 

  • flexibility
  • automation
  • perfect quality the first time
  • visual control
  • positive vendor management
  • production flow
  • continuous improvement
  • minimizing different types of waste
  • pull processing

Lean manufacturing, as a concept, is the ideal way for businesses to achieve their goals. It reduces waste, improves productivity, increases quality, and improves lead time.

However, to be most effective, the lean production system must be tailored to the specific company and its needs. This key factor is what drives the successful adaptation of lean manufacturing while enabling the achievement of the company’s unique goals. 

To learn more about how Bossard can help you reach your lean manufacturing goals and improve processes, contact us today at ProvenProductivity@bossard.com.

January 01, 2021
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How to Improve Throughput in Manufacturing

How to Improve Manufacturing Throughput

A leaner and smarter factory can make you more successful in today’s fast-moving and highly competitive market. Bossard developed Smart Factory Logistics to manage your B- and C-parts. These systems and solutions in turn improve your productivity and position your brand and your products ahead of your competition.

Topping our list of solutions for your production challenges is the ARIMS supply-chain collaborative platform. It acts as the central dashboard of Smart Factory Logistics by using intelligent analytics and intuitive features that you access using a user-friendly interface. This product solution is easy to integrate into your B2B Enterprise Resource Planning software by relying on real-time data for graphical analysis and reports.

Depending on your requirements, our hardware solutions work with ARIMS to help automate your logistics. They include SmartLabel, which can go on your existing containers and bins, or SmartBin, which is self-contained. These choices connect with ARIMS to recognize track demands, order refills, place orders, and provide delivery information in real-time and at the point of use.

Smart Factory Logistics provides the following benefits.

  • Increased Agility: Advanced embedded sensor technology instantly recognizes fluctuations in manufacturing demand, so your supply chain can respond more quickly.
  • Improved Predictability: By interpreting big data analytics, ARIMS can discover useful patterns that make your supply chain more efficient and predictable.
  • Leaner Processes: These business processes reduce the cost of material handling and inventory holding. They also provide the most savings on order management cost and the highest availability.
  • Maximum Flexibility: Smart Factory Logistics can easily be adapted to different manufacturing and production setups to give you maximum working flexibility.
  • Proven Productivity: Smart Factory Logistics Advisory contributes expert consulting services to sustain improvements in your productivity.

Do you want to get started using Smart Factory Logistics in your factory? Contact us today at ProvenProductivity@bossard.com for more information.

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4 Inventory Management Strategies to Help Your Business Succeed

9 Benefits of Bossard SmartLocker

December 25, 2020
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How to Accelerate Your Time to Market

How to Accelerate Your Time to Market

Time to market, or TTM, defines the time it takes your offering to go from initial concept to finished product. Reducing TTM allows you to react more quickly to changes in the market, rewarding your business with an advantage over your competitors. You’ll have more time to generate revenue and profit.

Bossard accelerates your TTM through the Expert Design method of our Assembly Technology Expert services. From the start, we focus on recommending the best materials and optimizing assembly conditions. This leads to better in-place costs by choosing the right fastening design, lower production costs because of faster assembly, and lower life-cycle costs using fasteners with the right quality. The result is a permanent increase in the quality of your end products.

Our method consists of two parts.

  • Design Consulting: By understanding the design of a joint and how it behaves, we can determine the cost, safety, and lifespan of any fastening solutions. We rely on high-performance software to design and optimize bolt connections that consider the bolt’s load-bearing capacity. We also analyze failed joints to reveal the cause of the actual failure. Some common causes are using the wrong fastener, incorrectly designing the joint, or having the wrong preload. We can then eliminate appropriate measures to eliminate the problem.
  • Design Platform: We offer a wide range of tools and technical information developed from over 180 years of fastening expertise. You gain access to hidden secrets that you can integrate into your processes.
    • T-Section, which contains technical data such as standards, tolerances, tables, and mechanical properties for fasteners.
    • CAD Online Portal, an online portal for supporting your product design through animation and 2D and 3D views.

When you’re ready to accelerate your TTM, reach out to us ProvenProductivity@bossard.com to learn more.

December 18, 2020
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What is the best stainless steel screw?

What is the best stainless steel screw?

As an industrial material, stainless steel has many advantages. It is resistant to rust and corrosion and is uniform in composition. It is remarkably self-repairing. Any surface damage, such as scratching or chipping, is fixed by an invisible film know as nonreactive chromium oxide, which forms when oxygen is present. And it can be combined with other materials such as nickel, molybdenum, titanium, copper, or aluminum, to vary its properties.

So, it’s no surprise that Bossard offers many fastener varieties that are made from this material. If you’re trying to determine which is the best one, the short answer is there is none. Instead, the stainless steel screw that you should choose depends on the following factors:

  • What is your application? Screws are engineered for specific purposes. Those designed for wood would not work for metal joins and vice-versa. Does your application demand high strength, extreme temperature tolerance, or moisture resistance?
  • What is the shape of the screw? The head, for example, can be hex, socket head, flange head, or another design. The shape determines the amount of torque that the screw can take, among other issues. What kind of thread can handle your load characteristics? A coarse thread makes for faster assembly. A fine thread engages better but takes longer to assemble.
  • What grade do you require? A2-50 is inexpensive and used in applications of relatively low strength, such as with pipe clamps and hangers. A2-70 has higher strength, making them more suitable for applications that see more stress.
  • What are your corrosion requirements? A2 stainless is suitable for most applications in the food and beverage industry, while A4 has a higher corrosion resistance required for marine type applications.

We can help you choose the best stainless steel screw for your fastening challenge. Contact us at ProvenProductivity@bossard.com to see how.

December 11, 2020
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Southco – Benefits/Advantages of Counterbalance Hinge

Benefits/Advantages of Counterbalance Hinge

When your workflow demands opening and closing doors and lids, the Southco Counterbalance Hinge can make it safer and more efficient. By compensating for the weight of heavy lids and panels, this engineered access solution gives its users specific control when dealing with heavy panels, improves ergonomics, and minimizes liability issues. Among its many advantages are the following.

  • It reduces to zero any effort needed to open and close heavy lids and doors by counteracting the force of gravity. Users can smoothly and precisely position a panel or lid without having to strain themselves, which lessens the risks of accidents and minimizes potential danger. This ease of use makes opening and closing quicker, which makes user tasks more efficient.
  • Because the hardware is compact around its pivot points, the hinge can fit inside most enclosures with no protrusions. The lack of gas-strut posts and mounts removes catch points.
  • You can adjust the assembly to match the precise requirements of even stringent applications, such as in construction or the military.
  • The hinge is highly resistant to vibration, making it suitable for storage applications that are mobile or stationary, such as those found with industrial and medical equipment.
  • Due to its aluminum construction, it resists corrosion and tolerates a wide range of temperatures, making it ideal for cooking and food processing.
  • No energy source is needed, so even outdoor applications far from generators or powerplants can benefit.
  • This technology offers a lifetime of worry-free and consistent operation because it requires no maintenance and is designed for up to 100,000 cycles. This is useful for reducing costs related to warranties, insurance, installation, maintenance, and repair.

Do you want more information about Southco Counterbalance Hinges can work with your application? Contact us today at ProvenProductivity@bossard.com.

December 04, 2020
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Southco – Introducing Counterbalance Hinge

Introducing Counterbalance Hinge

Safety stands out as a concern whether you’re working with any kind of commercial container or industrial equipment. When you lift the hinged lift off a compartment, you can’t risk it dropping down on your hands or head. Southco’s CounterBalance Modular Torsion Spring System addresses this issue when it assists in lifting force with positional stability. You still get the full range of motion during opening and closing, which makes operations safer and more reliable.

The CounterBalance Hinge minimizes the effort needed to raise and lower lids, doors, covers, and electromechanical equipment, and to keep them supported. It consists of the following components:

  • Cam Assembly controls the motion of the lid or door by managing how spring energy is released.
  • Counterbalance Torque Engine consists of the Cam Follower Arm that transfers the spring energy from the torsion rods to the cam assembly and the Internal Torsion Toads that twist to specific angles to counteract the weight of the lid or door.
  • Internal Torsion Rods twist (pre-load) to specific angles, counteracting the weight of the lid or door.
  • Anchor Mount joins the torque engine to the base of the unit.

When the lid or door moves, these parts work together to neutralize the weight of the lid by managing mechanical energy from the torsion spring and cams. You gain precise control as the spring technology counteracts downward force.

The Counterbalance Hinge is often used in the following applications:

  • Lab equipment
  • Architectural doors and panels
  • Cooking and food processing equipment
  • Military and armored vehicles
  • Gaming machines and kiosks

It enhances your work tasks by reducing lifting effort to almost nothing and can repeat its process up to 100,000 cycles. This technology is virtually maintenance-free because it requires no power source and resists temperatures from -37–107°C (-98-224°F).

Need more information about Southco Counterbalance Hinges? Contact us today at ProvenProductivity@bossard.com.

November 27, 2020
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How You Can Improve Your Lightweight Products with MultiMaterial-Welding

All About MM-Welding

Transforming new ideas into real products takes knowledgeable skills, good materials, and, above all, the right tools to bring those ideas to fruition. While traditional bolting, welding, and riveting techniques offer proven results, the growing use of modern lightweight materials dictates a different approach with consideration towards product quality and production costs.

MM-Welding™ technology offers an innovative approach to fastening requirements for lightweight and multi-material designs. Using a combination of ultrasonic energy and thermoplastic elements, MM-Welding™ forms a friction-locked and form-fit bond in a variety of materials, from porous and sandwich materials to sheet metal structures, compression-molded components, and injection-molded parts.

Real-time production quality control is also made possible using MM-Welding™ SmartSolutions software. By harnessing the power of artificial intelligence and big data, SmartSolutions provides meaningful insight into the production chain. Cutting-edge simulation and development tools remove destructive testing from the equation.

Benefits of MM-Welding

MM-Welding™ technology offers a multitude of benefits for the modern production environment:

•    Faster than conventional fastening methods
•    Offers higher mechanical strength over conventional solutions
•    Eliminates gluing and pre-drilling from the production process
•    Provides greater flexibility and shape diversity
•    Offers integration into functional parts

MM-Welding™ allows for complete automation and simplification of the assembly system, resulting in faster and more economical production processes. With MM-Welding™ technology, you’ll see cost savings along the entire production chain.

MM-Welding Solutions

At the cornerstone of MM-Welding™ are the various forms used to join lightweight materials together. With a broad portfolio of innovative fastening solutions, MM-Welding™ can meet a vast range of fastening challenges.

•    LiteWWeight™ Pin – For sandwich materials
•    LiteWWeight™ Lotus – For non-woven materials
•    InWWerse™ Disc – Joining of non-compatible polymer parts
•    LiteWWeight™ Double Pin – For sandwich structures
•    LiteWWeight™ zEPP – For joining expanded polypropylene (EPP) foam parts

For more information on how you can leverage MM-Welding™ technology for your production processes, email us at ProvenProductivity@bossard.com.

November 20, 2020
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Threaded Inserts and Their Uses

Threaded Inserts and Their Uses

Choosing the right fastener for the job plays a crucial role in how the final product turns out. When an application involves joining materials that are too soft or too thin, directly accepting self-tapping screws or bolts will cause damage to the base material. In this situation, threaded inserts make joining those materials possible. Once this type of fastener is installed, the internal threads of the insert are available to support screws, bolts, and other fasteners with male threading.

Threaded inserts aren’t just useful for workpieces made from soft or thin materials. These inserts are often used to replace existing threaded holes that have been stripped or are otherwise no longer suitable for securely holding threaded fasteners. Compared with self-tapping screws, screws and bolts with threaded inserts can handle higher axial and radial loads.

Threaded inserts were initially developed for the aerospace and aviation industries, where their main purpose was to secure deicers to airplane wings. Today, threaded inserts are used in a wide variety of industries and applications. For instance, wellnut threaded inserts are commonly used in the automotive industry to secure plastic and metal body parts. These inserts feature rubber flanges ideal for vibration reduction and creating a watertight seal.

You will also find threaded inserts made from corrosion-resistant materials such as brass and coated steel throughout the boatbuilding industry, mainly to secure boat hulls and trim to wooden and fiberglass bodies. Household appliances also rely on threaded inserts to keep circuit board controls and plastic covers in place. Threaded inserts are also commonly chosen for their durability, making them ideal for use in green energy construction applications. Outdoor solar panels and windmills rely on threaded inserts for their high strength and ease of installation.

The experts at Bossard are more than happy to discuss threaded inserts in greater detail. Contact us to find the right fasteners for your application at ProvenProductivity@bossard.com.

November 13, 2020
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