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Functionality and Uses of ecosyn®-fix

ecosyn®-fix functionality

You may have heard of the ecosyn®-fix screws and their reliability and efficiency. Now let’s dive a little deeper into their functionality.

ecosyn®-fix combines a screw, a helical spring and a flat washer all into one fastening solution. This allows for it to achieve increased functionality and have many different applications. For example, the large diameter of the integrated washer is beneficial because it helps compensate for large tolerances. The integrated washer also minimizes pre-load loss. The reason the wide, smooth bearing area is beneficial is because it reduces the risk of damage to surface components, and it minimizes potential for corrosion.

The ecosyn®-fix screw has many applications because of its increased functionality. Some specific uses of ecosyn®-fix screws include:

  • Railway vehicles (e.g. covers, fittings)
  • System and apparatus engineering
  • Electronics and electronic appliances
  • Household appliances
  • Vehicle construction
  • Body and sheet metal applications

The ecosyn®-fix screw is proven to be productive, but what does that really mean? It means this fastening solution works and works well. It also means it improves your productivity and competitiveness. The ecosyn®-fix screw functions the way you need it to and it saves you time and money.

If you have any further questions about the ecosyn®-fix screw contact us at ProvenProductivity@bossard.com. The proof is in the productivity, but you have to start by trying the product.


November 11, 2016
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How Smart is Your Factory? Do you have the ARIMS system?

ARIMS system with Bossard

At Bossard, we work to make your factory and company better and smarter. We have a Smart Factory Logistics system that pulls a bunch of elements together to make your factory run as smoothly as possible. We work to get you the materials you need when you need them so you can make products faster.

Our Smart Factory Logistics methodology helps you be more productive. One big part of this approach is our ARIMS system. This system helps us help you gain complete control of your production process. The ARIMS software is the operation dashboard of Smart Factory Logistics.

ARIMS helps you track your orders, manage your stock levels and view your analytics. This software is the brain behind our SmartBin systems. As you may know, our SmartBin system automates ordering parts by measuring and managing your stock in real-time; the ARIMS system is what makes all this possible.

Important features of the ARIMS system include:

  • B2B ERP integration ready
  • Real time data
  • Personalized dashboard
  • Graphical analysis and reports
  • Mobile app for smart devices
  • Operation dashboard
  • Interactive program management
  • Last-mile operation dashboard

If you are looking to increase the productivity of your factory, look no further. With Bossard, Smart Factory Logistics and our ARIMS system provide you with increased productivity, and it’s proven in the results. Contact us at ProvenProductivity@bossard.com to start the conversation about improving your factory.

 

November 04, 2016
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Get a Leaner Process by Having Less Friction

Tribology with Bossard

You are always working toward a leaner production. It will save you time and money. When looking for that leaner production, materials, friction, lubrication, and wear should be something you consider.

This is because when creating a fastening joint, there is going to be friction involved. That friction is simply the interaction between contact surfaces of two bodies. When thinking about friction, tribology is something that needs to be considered.

Tribology is the science and technology of surfaces affecting each other in relative motion.

Tribology covers subjects like friction and wear as well as lubrication. Lubrication is a necessary part of assembling a joint and connecting elements because it helps achieve a reliable and quality connection. Lubrication is also important because it can help prevent screw breaks which can lead to unscheduled shut-downs in assembly operations.

When lubricating, you have the option of fluid lubricants or dry coats. Tribological dry coatings are anti-friction coatings used instead of fluid lubricants. These dry coatings, such as Bossard ecosyn®-lubric, are used on screws, nuts and washers and they create a smooth film that optimizes the friction conditions by evening out irregularities.

When you are working on developing the best mechanical technologies, tribology is an important consideration. You will also want to inspect your products regularly to check for safety-related screw connections. You will also want to consider using tribological coatings to improve your process.


October 28, 2016
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Can a Certain Fastener Make Your Life Easier?

ecosyn®-fix screw from Bossard

ecosyn®-fix screws give you reliability and efficiency so you can save time for your many other tasks. ecosyn®-fix can save you assembly time and management costs as well as give you reliability in your application. Let’s take a deeper look at how ecosyn®-fix screws do this.

Cost Savings
The reason ecosyn®-fix screws are used worldwide is because they truly do save you money. These screws were built to decrease preparation times and create a faster assembly. This is achieved because the ecosyn®-fix screw is one fastener instead of many; ecosyn®-fix combines a screw, a helical spring and a flat washer all into one fastening solution. This allows you to save money on materials by reducing your bill of materials, and also save significant amounts of time, reducing labor costs.

Reliability
With the ecosyn®-fix screw, you also get increased reliability. Your products will be able to hold up better and they will truly be something you can count on. One of the key aspects of this increased reliability is the integrated washer. This washer is shake-proof and vibration-resistant because it’s already attached to the screw. Other advantages of the integrated washer include reduced risk of crevice corrosion, optimum bearing area to cover elongated and large through holes and joint relaxation is compensated.

We work to develop solutions to some of the toughest fastening problems. Sometimes the problems are less about the fastener itself and more about cost and time savings. With the ecosyn®-fix screw you get both cost and time savings with one easy-to-use product. This product can help you fill in the gaps in your project easily and efficiently.

Contact us at ProvenProductivity@bossard.com if you have any questions about the ecosyn®-fix screw or any of our other fastening solutions. We work to make your life easier, so let us know what you think of our solutions.


October 14, 2016
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Bossard Online Calculators

bossard online calculators

Bossard takes pride in living up to our “Proven Productivity” name, which is why we have made the design process even easier for you. It can be difficult to start a project when measurements aren’t all universal. Our calculators and converters are designed for engineers, technicians, designers and students involved in the development and assembly of bolted joint.

Here on our website, we have various free calculators and converters for you to take advantage of. There are even more if you create a username and password.

With our online converters, you can convert different units of measure to make your design process quick and easy. Check out our calculators on our website, Bossard.com, and be sure to download the Bossard Fastener Calculator in the App Store.

There are three calculators available to you through our website and app.

Cost Savings Calculator – You can calculate direct savings by reducing the number of different fasteners. Check out our blog on TCO (Total Cost of Ownership) and Fastening to learn more about the costs that go into engineering and producing fasteners.

Torque and Preload Calculator – It’s important to know the parameters to successfully work with screws and bolts. The calculations are essential in assembly and joints.

Thread Engagement Length Calculator – The proper design for nuts and bolts is crucial for successful results. Use this calculator to for concise measurements for through hole and blind hole fasteners.

Explore Bossard.com and find calculators for design and production, technical design, and online converters.

Trying to get the proper measurements for an upcoming project? Contact us anytime at ProvenProductivity@bossard.com with questions and concerns—we have you covered. We want to make sure our customers have the best experience with our products and services. For frequent updates and useful information about Bossard, please subscribe to our blog.


October 07, 2016
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Benefits of ecosyn®-plast Screws

ecosyn®-plast Screws

There are many factors to consider when determining what kind of fastener you want to use in a project. Recently, there has been a desire to make products lighter, and the type of fastener can play a key role in the weight of a product. That is one of the reasons why ecosyn®-plast is a good fastening option.

You may think that ecosyn®-plast is only used for thermoplastics, but that does not necessarily have to be the case. ecosyn®-plast screws were created through the experience in thermoplastic screwing, but they have many advantages for applications outside of thermoplastic screwing as well.

Check out some of the benefits of ecosyn®-plast fasteners:

  • High durability of screw joints under various conditions in different thermoplastic applications
  • Optimized thread geometry for low stress generation in joints
  • Self-locking, no additional locking elements are needed
  • High generation of preload
  • High breaking torque and tensile strength of screw
  • High safety during assembly secured via low installation torque and high stripping torque
  • Minimized loss of preload secured via enlarged area of contact surface under head

When working with thermoplastic elements, or when looking for a fastener of a lighter weight, the advantages of using ecosyn®-plast screws are clear. For more information about the thread geometry of ecosyn®-plast screws or for more construction or assembly notes, contact Bossard at ProvenProductivity@bossard.com.


September 30, 2016
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bigHead® is Now EN 1090-1 Certified

EN 1090-1 certified

If you have used Bossard products, you can observe their quality and high standards. However, if you have never used them before, you might be wondering how well they hold up. Recently, bigHead® has been EN 1090-1 certified. This really proves that our products are quality.

The EN 1090 certifications are a European standard that was developed in order to regulate the creation and assembly of steel and aluminum structures. The EN 1090-1 specifically deals with the requirements for conformity assessment for structural components.

A Conformity Assessment Body specialist certified the Factory Production Control (FPC) so that the bigHead® can be given the CE certificate of conformity.

bigHead® fasteners have many different versions. They are available in over 400 standard versions to increase versatility and range for use in many types of projects. These fastening solutions can also be used in a variety of industries including but not limited to automotive, marine and mechanical engineering.

Using a bigHead® can allow your fastener to be integrated “invisibly” into many plastic components and composites. They also improve upon conventional fasteners because they don’t require holes that could impair the component strength. bigHead® fasteners are also now EN 1090-1 certified, so you can rest assured that your project will get done well!

Would you like more information about bigHead® and its certification? Find more information here. If you have any questions, contact us at ProvenProductivity@bossard.com.


September 23, 2016
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Surface Pressure Under the Screw Head

surface pressure solutions with Bossard

There are a lot of factors that go into the surface pressure under the screw head in soft materials. Some of these do effect the production process, the alignment of fibers in the material and the surface finishing and temperature changes.

Because there are a lot of factors, it is not possible to precisely define the permissible surface pressure for a particular type of material used to make a component, but there are some things that you can do to the screw design to help reduce the surface pressure.

The following can be used to reduce the surface pressure:

  • Use of flange screws and flange nuts
  • Chamfered holes (field investigations have shown up to a 20% increase in permissible surface pressure)
  • Select a fine hole-through hole to ISO 273

Flange nuts and flange screws have been shown to reduce the surface pressure. Check out some of the advantages below!

Advantages of flange screws and flange nuts:

  • Less intrusion
  • Clamping force in the fastening during mounting tends to remain stable
  • Flange products are more economic than large washers under normal screws and nuts (fewer fastening elements and quicker assembly).
  • Flange screws and nuts allow greater hole tolerances and so are more economically efficient
  • Flange nuts have a better stability against shaking than normal screws and nuts

For more information, or if you have any more questions, contact us at ProvenProductivity@bossard.com.


September 09, 2016
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The Fourth Industrial Revolution: Smart Factory Logistics

industrial revolution 4.0

You may not know it, but we are now in the 4th Industrial Revolution.

Previous industrial revolutions have paved the way for the current state of manufacturing. The 1st Industrial Revolution occurred when we harnessed water and steam power to mechanize production. The 2nd was electric power to create mass production, and the 3rd used electronics and information technology to automate production. Now, the 4th is occurring, and it is giving us Smart Factories.

Bossard has developed a Smart Factory Logistics methodology that is helping to bring us into the 4th Industrial Revolution. This methodology will help meet customer needs and make production leaner and more agile. Bossard has three specific solutions to make factories smarter:

Intelligent systems communicate along the supply chain – We have technology like SmartBin Cloud or SmartLabel Cloud that communicates the current demand from the warehouse with integrated weight and motion sensors. That way you can have exactly what you need.

Customer-specific solutions for all needs – The Smart Factory Logistics approach includes a comprehensive logistics management analysis of delivery, supplier consolidation, operation, and maintenance, and even encompasses strategic customer consultation.

Big data software creates transparency – Bossard has their very own supply chain collaboration software ARIMS. This software collects and delivers data on a large scale to create transparency and bring the customer closer to the process.

Take on the 4th Industrial Revolution with Bossard and Smart Factory Logistics! To learn more about how to create a factory of the future, contact us at ProvenProductivity@bossard.com or visit the Bossard microsite www.smartfactorylogistics.com.

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September 02, 2016
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Mechanical Properties for Screws

mechanical properties of screws

There are a lot of technical terms we throw around when it comes to the quality of screws and making sure they hold up. We have defined a few below so you know what factors to look for when fastening together your next project.

Tensile Strength
This is how much axial load a screw can withstand without breaking.

Yield Strength
Yield strength is the amount of resistance of a material to plastic deformation, so it determines how much stress a screw must withstand with the bolt being permanently elongated.

Proof Strength
Proof Load is the amount of resistance of a material to plastic deformation, so it determines how much stress a screw must withstand without being permanently elongated.

Tensile Strength under Wedge Loading
Bolts and screws are subject to the wedge test to measure ductility and head integrity. The test is performed by placing a wedge below the screw head and the screw must break in the thread or in the shank.

Head Soundness
The screw head must not have signs of cracking after being formed being cold formed.

Hardness
There are different tests for hardness like Vickers hardness, Brinell hardness or Rockwell hardness, but they all measure the resistance of the material to penetration by a test body.

Notch Impact Strength
This is the impact energy consumed during notch impact testing. Testing gives information on micro-structure, steel making process, inclusion content and more.

Surface Flaws
Surface defects can be multiple things. They can arise in the semi-finished product and those would be called slag inclusions, material folds and die marks. Also there could be cracks or crystalline breaks without inclusion of foreign materials.

Decarburization
This is the loss of carbon at the surface of ferrous materials.

We hope these definitions helped you learn a little bit more about the technical terms that can be thrown around in different projects. If you have any questions, contact us at ProvenProductivity@bossard.com.


August 26, 2016
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