Author Archives Bossard

Supply Chain Transparency

How Bossard Can Assist with Supply Chain Transparency

Achieving full supply chain transparency represents the ultimate in supply chain and logistics efficiency. The ability to fully leverage data analytics for logistics to pinpoint exactly what is happening with raw materials or work-in-process (WIP) parts at any given stage of a company’s supply chain – with its numerous suppliers, warehousing locations, multiple touchpoints, distribution channels, and in-transit deliveries – is the ultimate goal. However, with that increased synchronization comes the need for user-friendly, cloud-based software solutions that simplify logistics data analysis.

With the onset of Industry 4.0 and the increased adoption of smart manufacturing and smart logistics, companies are hard-pressed to integrate multiple IoT networks, legacy software systems, robotics, automated machinery and equipment, and mobile-optimized digital solutions into a seamless and continuous big data feedback solution – and for good reason.

Supply chain transparency – while sounding great on paper – is a considerable undertaking. Integrating numerous software-based inventory, manufacturing, and logistics data across multiple levels of a supply chain takes strong vendor relationships and stakeholders willing to invest resources, time, and capital in IT infrastructure and digital systems that bring supply chain efficiency to fruition. However, driven largely by a socially active public that demands transparency, increased competition, and multiple global legislative initiatives, the progress toward supply chain transparency is in full force.

The World of Big Data Analytics for Logistics

Companies pursuing supply chain transparency must invest in digital tools that fully leverage real-time big data tracking and analytics, so they can make better, more informed, and more timely decisions. However, the idea that procurement professionals need to constantly review endless amounts of data to make time-critical decisions is far-fetched. The impetus isn’t to inundate supply chain and procurement professionals with big data – so big in fact that they become overwhelmed.

The goal of big data analytics should be to simplify how procurement and supply chain decisions are made – and for that to happen, it takes stand-alone cloud-based digital procurement solutions that leverage machine learning algorithms and artificial intelligence (AI). Consider these digital solutions as self-automated systems that lessen the burden on procurement and supply chain professions.

When leveraged properly – and with the right digital tools – big data analytics for logistics can help companies gain numerous supply chain efficiencies. From stand-alone digital inventory solutions that initiate reorders for stock replenishment by tracking real-time part and material usage, to manufacturers that can instantaneously initiate mid-production line switches, to delivering critical data to mobile devices that allow companies to quickly divert in-transit deliveries to faster routes, the possibilities for big data analytics for logistics are endless.

Take the First Step Towards Supply Chain Transparency with Bossard

Bossard’s mobile-optimized and user-friendly ARIMS system empowers procurement and supply chain professionals with time-critical inventory and parts storage data, graphs, and information on usage, replenishment, and consumption through an easy-to-understand and easy-to-use digital interface. By leveraging Bossard’s full line of smart factory logistics solutions – such as SmartBin Cloud, SmartLabel, and SmartLocker – procurement and supply chain professionals can make near-instant decisions that maximize logistic efficiencies.

If you would like to understand how Bossard’s lineup of smart factory logistics solutions can help your business optimize its B and C parts and consumables, contact us now.

 

EMAIL US

 

Bossard
September 06, 2024
Supply Chain / Logistics
Read More

Joining Lightweight Materials with Ultrasonic Energy MM-Welding

Bolting, riveting, welding, soldering, brazing, and fastening have always been the primary means of joining two materials – until now. MultiMaterial-Welding (MM-Welding®) is a new innovative technology that allows for error-free, lower-cost, and higher-efficiency joining of two dissimilar metals, composites, plastics, or other materials.

The MM-Welding® System continues Bossard’s never-ending pursuit of bringing its customers innovative fastening solutions. The result of a joint venture between the Bossard Group and SKion GmbH, the MM-Welding® System includes a series of stand-alone, operator-controlled fastening machines that leverage the latest in AI and smart solutions software. The ideal solution for creating strong fastened bonds between two dissimilar materials, the MM-Welding System® represents a giant leap forward in fastening technology, providing incredible savings and improved efficiency.

Most Common Issues with Manual Joining

While dependable, manual joining processes take time – with some joining and fastening processes more labor-intensive and costly than others. These processes are also prone to human error, have high assembly cycle times, and require more time for in-process and final QC inspection. In many cases, they involve designing and manufacturing customized assembly jigs and fixtures, which further increases costs.

Pre-drilling or punching holes, threading, and tapping, positioning fixtures, assembling various fasteners and either torquing or applying force to ensure proper assembly may seem simple, but these multistep processes are often anything but efficient. They are even more complicated when trying to join two different material types – such as metal to composite or metal to plastic.

Something more is needed.

Smart Manufacturing, Artificial Intelligence (AI) and Lightweight Materials

Today’s manufacturers rely on lightweight, high-strength metal alloys, composites, polymers, and plastics. Increased efficiency, reduced weight, lower cost, and improved performance drive the constant need to innovate with newer materials, formulations, and faster production processes.

With the increased reliance on smart manufacturing, the continued adoption of artificial AI, and the need to shorten product-to-market lead times with faster, more efficient designs and higher quality products, today’s manufacturers need an all-encompassing material-joining solution that shortens new design times, reduces assembly costs, eliminates errors and improves efficiency.

MM-Welding® is that solution.

The MM-Welding® System

The MM-Welding® solution addresses all the inefficiencies associated with manual assembly and joining processes. Relying on ultrasonic waves and friction, the MM-Welding® is a next-generation fastening solution that creates high-strength, durable bonds between two materials. Whether it is two dissimilar metals, metal to plastic, metal to composite, or two non-compatible polymers, the MM-Welding® system can create form-fit connections every time.

A solution that addresses today’s manufacturing needs, MM-Welding® includes intuitive AI, big data, and machine-learning features that provide endless simulations that dramatically improve rapid prototyping and design. Troubleshooting the assembly of two dissimilar materials can be done through the MM-Welding® solution’s software, helping to avoid costly delays in design and in-process assembly times.

The MM-Welding® smart solution software also allows for seamless, in-process, real-time quality control, eliminating manual QC inspection. From fully digitizing your entire production process, shortening design, and rapid prototyping, to using any fixture with any material, MM-Welding® is a revolutionary joining system that ensures an error-free, high-strength, low-cost joining solution with high repeatability.

  • Increased joining efficiency
  • Lower costs
  • Error-free
  • High repeatability
  • Shorter design times
  • High-strength, durable bonds between two dissimilar materials
  • AI, smart manufacturing, and fully digitized

Bonding Expanded Polypropylene (EPP) with MM-Welding®

A critical material relied upon by automotive manufacturers for car headliners, floor mats, and carpets within the cabin and trunk of today’s vehicles, EPP is a 100 percent recyclable multiple-layer, porous material. Possessing excellent impact absorption and strength-to-weight ratio properties, porous EPP is a temperature-resistant material with superior sound-deafening qualities and low water absorption properties. It is also a lightweight material that provides superior cushioning.

  • Excellent strength-to-weight ratio
  • Fantastic impact absorption properties
  • Temperature resistance (cold and hot)
  • Low water absorption properties
  • 100 percent recyclable
  • Excellent thermal insulator
  • Superior sound-deafening properties

Conventional Multi-Step Fastening Processes for EPP

Conventional fastening solutions typically include a labor-intensive process requiring various fasteners, multiple separate fittings, and press or friction fittings. These processes can often involve more than one operator working on different fastening locations for a single part. While improvements have been made over the years with conventional multistep EPP fastening, the result is a multistep process with higher cycle times and increased costs.

Not only are conventional EPP fastening processes labor-intensive and costly, but they are also prone to numerous human errors or process errors, leading to many unsecured joints and quality issues.

  • Multiple-step process
  • Labor-intensive
  • Prone to human error
  • Expensive
  • Inefficient
  • Costly

The MM-Welding® System: Increased Efficiency for EPP Bonding

The MM-Welding® System is a single-process solution that uses friction and ultrasonic waves to create a durable, exceptionally strong bond between two EPP materials. This eliminates all the waste, process errors, and high labor and fastener material costs associated with conventional EPP fastening processes.

By leveraging this single-process bonding solution along with the smart software and AI features within every MM-Welding® System machine, welders can dramatically reduce costs, improve quality, reduce errors, and ensure a stronger, longer-lasting bond between two EPP materials.

So, what are some of the stand-alone MM-Welding® System machines?

The MM-Welding® System Table-Top Machine

The MM-Welding® System Table-Top Machine is a manually operated table-top solution where the ultrasonic system can be configured on a customized table with different-sized dimensions. The solution allows the user to operate the machine by hand or with a foot switch. Extremely functional and easily moved and adjusted, the MM-Welding® System Table-Top Machine is ideally suited to welders who operate alone and need to bond different-sized EPP materials.

The MM-Welding® System X-Y-Portal Machine

Allowing for different programming options and multiple clamps, the X-Y-Portal Machine allows users to bond multiple different bonding or welding locations within a single operation, helping to drastically reduce cycle times while providing a superior bond. Nesting can be changed as needed while the feeding system’s noise housing ensures a quiet and seamless operation.

The MM-Welding® System Dedicated Machine

Dedicated Machines are the ideal solution for high-volume, low-cycle time EPP bonding applications. This customizable machine allows for bonding EPP at different angles, multiple locations, and various heights, making it the ideal solution for bonding parts with unique profiles and geometries. Incorporating the same noise-blocking housing as the X-Y-Portal Machine – but in a much larger envelope – the Dedicated Machine can be customized for multiple feeding and has the option of different-sized turntables.

The MM-Welding® System Robotic Machine

Seamlessly integrated into existing production and assembly lines, the MM-Welding® Robotic Machine is the ultimate in functionality. Able to bond or weld multiple materials, Robotic Machines provide an easy-to-use interface, can bond different-sized materials with various thicknesses, and require minimal adjustments to the production or assembly line.

An extremely compact, high-performance, low-maintenance machine, welders can easily access real-time production data and cycle time information, giving them near-instant feedback on all things production-related. This system is the ultimate in ultrasonic wave technology, efficiency, and bonding throughput with its ability to reduce costs, eliminate multiple processing steps, and improve product quality.

Optimized Fastening Solutions with Bossard

The MM-Welding® solution is but another example of Bossard’s continued drive to provide our customers with innovative, reliable, and proven fastening technologies and solutions to improve efficiencies and reduce costs.

Bossard is a well-recognized, established market leader in fasteners and fastening applications. Whether it’s standard or customized fasteners, Bossard has long been seen as a critical partner to manufacturers in multiple industrial and commercial markets. These fastening solutions are combined with Bossard’s real-time smart factory logistics solutions, helping companies better manage their B and C parts and consumables.

If you would like to learn more about how MM-Welding® can help you create a seamless, full-digitized manufacturing and product process, contact us now.

 

EMAIL US




 

Bossard
August 23, 2024
Lean Manufacturing, Fastener Technology
Read More

Advantages of Bossard Kitting and Assembly Services

Bossard Kitting

Whether you’re a manufacturer looking to improve material flow, maximize shop floor space, and adopt lean manufacturing best practices, an e-commerce enterprise wanting to increase revenue while also reducing dead stock or slow-moving inventory, or a warehouse and distribution center wanting to optimize shelf and warehousing space while increasing inventory turnover, there are numerous advantages to product kitting.

Understanding how kitting and assembly solutions work for manufacturers versus how they work for e-commerce enterprises, warehouses, and distribution centers goes a long way to maximizing returns and improving efficiencies. Kitting is a specific process with its own set of procedures and those procedures depend largely upon the type of company that uses it.

Manufacturers Adopting Lean Manufacturing Best Practices

For manufacturers, the kitting meaning is different compared to other companies. In manufacturing, the kitting and assembly process is initiated by the customer’s purchase. The raw materials, parts, tools, and consumables needed to manufacture the finished product are derived from that finished product’s bill of materials (BOM).

The BOM lists every line item required to fulfill the customer’s order. Everything is placed within a bin as a single “kit” and provided to production. That kit then flows through various stages of production as it gradually moves from a semi-finished to a finished product. Employees don’t waste time visiting inventory storage for much-needed parts and consumables.

Kitting in manufacturing eliminates multiple forms of waste. It improves material flow, reduces the burden on inventory space, eliminates wasted technician/production employee time looking for essential parts, consumables, and materials, reduces inventory waste and consumable overuse, and acts as a fail-safe/error-proofing Poka Yoke solution during picking and assembly.

Kitting and Fulfillment in E-Commerce

In e-commerce and warehouse fulfillment applications, kitting allows companies to combine multiple in-demand products with less popular or lesser-known inventory items. Customers receive one kit of different products while the e-commerce enterprise increases sales while decreasing its inventory of slow-moving or dead inventory. Think of a brake assembly for an after-market automotive supplier; calipers, brake pads, and rotors can be included with additional hardware products like locking bolts, shims, seals, pins, and other ancillary support hardware.

The kit is marketed and sold as a single item – which often requires a single designated inventory SKU. Like manufacturers, e-commerce enterprises and warehouse fulfillment can free up valuable shelving and inventory space, reducing picking and packaging errors, and reducing per-unit shipping costs while providing the customer with increased value.

The best e-commerce enterprises borrow from lean manufacturers by creating streamlined warehouses with multiple lean packaging workstations where kitting specialists have instant and immediate access to each product. Inventory replenishment for these packaging workstations is handled by support employees.

For e-commerce, warehousing, and distribution centers using product kitting systems, order fulfillment times are drastically reduced while still being able to offer multiple inventory SKUs or kits to accommodate customized orders.

Bossard – Your Kitting and Assembly Solutions Provider

Fastener Solutions
Learn More About Kitting

Long recognized as a global market leader in fastener technology, Bossard combines its premium-quality fasteners with C-part management, logistics, and warehouse strategies and digital solutions that provide increased productivity and bottom-line savings. Regardless of whether you’re a manufacturer, e-commerce enterprise, warehousing fulfillment, or distribution location, our logistics and warehouse subject-matter experts can help you with unparalleled insight and guidance on adopting product kitting solutions.

To learn more about Bossard’s kitting and assembly solutions and how our cutting-edge digital logistics tools can maximize your business, contact us now.

 

 

EMAIL US

 

Bossard
August 16, 2024
Production, Lean Manufacturing, Supply Chain / Logistics, Fastener Technology, Total Cost of Ownership
Read More

Optimize Your Last Mile

Optimize Your Last Mile Management

Bossard Solutions: Last Mile Management

With the rise in Industry 4.0 and the increased adoption of smart factory manufacturing and smart logistics solutions, companies are working double overtime to adapt and improve their digital supply chains. Needing to constantly improve time-critical deliveries, companies often progress at breakneck speed when leveraging different digital solutions for improved logistics inventory management up until they get to the last mile management – where, unfortunately, they often encounter issues.

Last mile management system from Bossard

Last-mile management is aptly named because it focuses on optimizing restocking times by effectively speeding up the last-mile delivery from a given warehouse, storage hub, or facility to the customer. While real-time data tracking is an essential aspect of today’s digital inventory management solutions, it doesn’t completely solve the problem. This is largely due to the complexity involved in manual inventory counting and disjointed inventory tracking systems within warehouses coupled with having to properly track and monitor delivery and drivers in real-time.

Optimize Your Last Mile with Bossard

Replenishment process with Bossard Last Mile Management

1
2
3
4

Demand request
At the work cell, a demand request is triggered semi- or fully automated – depending on the system.

Digital picking list
The demand request is online transmitted to the Bossard software ARIMS and is added automatically to the digital picking list.

Central storage locations
With the help of a digital picking list, the material can be efficiently picked at the supermarket, pre-assembly, warehouse, etc.

Optimized route plan
The milk run / water spider receives a route plan to replenish the work cells: path-optimized, paperless, reliable and time-saving.

Automated Procurement Solutions

Inventory management in logistics requires a digital solution predicated on a predictive analytics model – one where a cloud-based logistics and inventory management software tracks current usage and anticipates future demand to initiate a reorder, long before inventory counts are depleted. Simply put, it’s the difference between manually reordering when inventory counts are too low and hoping for flawless last-mile management execution versus relying on an automated procurement solution that optimizes replenishment times.

These automated procurement solutions must do more than just track inventory counts. They must do more than just provide a visual representation of current inventory volumes on a laptop or mobile screen. In essence, they must be stand-alone systems that operate independently and initiate reorders without procurement professionals having to manually do it themselves.

Success requires a digital automated procurement solution that tracks current usage in real-time, accounts for infrequent spikes or decreases in usage, and then generates a predictive model of future consumption. That usage data is then leveraged with historical delivery/transit times so that a reorder is initiated at the right time for the right volume.

Combining Automated Software with Proven Hardware

To ensure that last mile management operates seamlessly, today’s automated procurement solutions must be stand-alone, self-operating systems requiring minimal human intervention. They can’t rely on manual processes where users register inventory picks with barcode scanners or RFID scanners. Instead, cloud-based automated procurement solutions must be matched with proven hardware solutions.

Today’s smart scales are incredibly accurate and repeatable weighing systems. When combined with electronic shelf labels (ESLs), they ensure immediate data transfer on all things usage related. When linked to today’s automated procurement solutions, this effective combination can track real-time inventory usage and counts, effectively becoming the backbone of the automated procurement solution.

Optimizing Last Mile Management with Bossard

Bossard’s cloud-based SmartBin smart scale system combined with its SmartLabel (ESL) form an effective combination and multifunctional solution to optimizing logistics inventory management and last mile management. Both solutions are linked to Bossard’s user-friendly ARIMs Mobile iOS and Android App – an intuitive interface that simplifies inventory logistics and supply chain management.

With ARIMS Mobile, you’ll instantly be able to view time-based usage graphs, current inventory counts at multiple storage locations, and critical information on automated replenishment orders and lead times.

If you would like to learn more about how Bossard can partner with your company to dramatically improve last-mile management, contact us now.

 

EMAIL US

 

–

Bossard
July 26, 2024
Inventory, Supply Chain / Logistics
Read More

Understanding Smart Factory Logistics in Industry 4.0 with Bossard

Optimizing Your Supply Chain Strategy in Industry 4.0

The Fourth Industrial Revolution is transforming traditional factories into smart, interconnected systems by integrating multiple digital technologies into manufacturing processes. This evolution involves cloud computing, real-time analytics, AI, IoT networks, Big Data, automation, and mobile-optimized platforms. These technologies collectively ensure that manufacturers have the resources they need precisely when they need them, reducing working hours and optimizing the workflow.

While the concept may seem overwhelming at first, breaking it down reveals a simple progression. The First Industrial Revolution utilized water and steam power, the Second harnessed electricity for mass production, the Third introduced automation and computers, and now, the Fourth Industrial Revolution relies on real-time digital integration within manufacturing environments.

The Evolution of Inventory Management

Understanding smart factory logistics starts with recognizing the limitations of traditional inventory management. Inventory costs are influenced by stockouts, overstocking, pilferage, damage, financing, and obsolescence. Companies have long struggled to control these costs using outdated, manual tracking methods. Static solutions like Excel spreadsheets cannot capture real-time data or facilitate collaboration across systems within a manufacturing facility.

Even barcode RFID scanners, while an improvement, depend on flawless human operation. A single missed scan can distort data, requiring a more reliable solution.

Learn More About Bossard’s Smart Factory Logistics

Elevate Your Manufacturing Efficiency with Smart Factory Logistics in an Industry 4.0

Environment

Smart Factory Logistics leverages sensors, integrated software, AI, machine learning, and embedded solutions. These technologies connect real-time material usage, production throughput, and machine output to web-enabled systems and mobile devices, enabling data-driven decision-making.

Integrating this data into a company’s operational software—such as MRP, ERP, and CRM systems—enhances decision speed and supply chain efficiency. Bossard’s Smart Factory Logistics solutions exemplify these advancements.

Bossard’s Smart Factory Logistics Solutions

SmartBin Cloud
SmartLocker
SmartVendingCloud
ARIMS

 

SmartBin Cloud : The SmartBin Cloud system features motion-triggered sensors that provide real-time inventory updates with every pick or refill. Coupled with Bossard’s SmartLabel System, it automates replenishment orders when inventory reaches a preset threshold. The system integrates seamlessly with Bossard’s ARIMS network, making replenishment data accessible from anywhere on the shop floor.

  • Eliminates the need for RFID barcode scanning for B and C parts and consumables.
  • Utilizes the latest cloud technology with encrypted security protocols.
  • Offers real-time inventory counts accessible through ARIMS via mobile devices or laptops.

SmartLocker: Designed for high-value items, SmartLocker employs machine-learning technology to automate the reorder process. Real-time inventory data is instantly available through ARIMS, providing immediate notifications once replenishment is initiated.

SmartVendingCloud: This solution features an RFID access-controlled automated vending machine, ideal for high-volume consumables and MRO parts. Like other Bossard solutions, SmartVendingCloud is integrated with ARIMS for easy access to real-time data.

ARIMS: Fully Integrated Supply Chain Solution

ARIMS is the ultimate platform for managing B and C parts and consumables. Its user-friendly interface leverages cloud-based functionality to provide real-time inventory tracking and material usage data. With features like advanced analytics and mobile optimization, ARIMS enhances supply chain efficiency and predictability across your entire manufacturing plant.

Conclusion

Incorporating Smart Factory Logistics into your manufacturing processes is not just a step forward—it’s a leap into the future of Industry 4.0. With real-time data integration, enhanced decision-making, and increased supply chain efficiency, Bossard’s solutions offer a competitive edge in today’s fast-paced industrial landscape.

Take the Next Step

Ready to transform your manufacturing processes with Smart Factory Logistics? Contact Bossard today to learn how our cutting-edge solutions can help you achieve unparalleled efficiency and precision. Visit our website or speak with a representative to get started on your journey to Industry 4.0 excellence.



EMAIL US

 

Bossard
June 18, 2024
Lean Manufacturing, SmartBin, Production, Digitalization, Supply Chain / Logistics
Read More

Helicoil Wire Inserts for Modern Manufacturing

image of a Helicoil insert

In the dynamic world of manufacturing and engineering, fasteners play a crucial role in ensuring the integrity and longevity of assembled components. When it comes to threaded connections, issues like thread damage, wear, and stripped threads can pose significant challenges. This is where Helicoil inserts come to the rescue, offering a reliable and effective solution for thread reinforcement.

While widely known for its use in stripped thread repair for bolted joints, threaded inserts also allow for a strengthened threaded hole in softer materials like wood, plastic, composite sandwich panels, and softer metals such as aluminum. This attribute gives helicoil inserts an important role in today’s modern manufacturing with 3-D printed parts, lightweighting, composites, and increased use of plastics.

What are Helicoil Inserts?

Helicoil inserts are precision-engineered coils of wire with a diamond-shaped cross-section. These inserts are designed to be installed into a tapped hole, providing a stronger and more durable threaded connection. This is especially useful where you need to have a durable, reusable thread that is stronger than the surrounding material or in softer metals prone to galling.

Helicoil and 3-D Printed Manufacturing

3-D printed parts require post-processing before they are ready for assembly. In addition to the usual finishing techniques of sanding and smoothing, metal inserts should be used where bolted joints are required. This adds durability to your threaded hole to allow for repeat assembly and disassembly as well as providing clean engineered threads.

Helicoil and Composite Panels

Core Blocking allows Helicoil inserts to be used to create a solid mounting point in composite honeycomb and skinned core panels by installing a solid block of material into the panel core to accommodate a drilled hole and helicoil insert.

Suitable for high-volume production

Helicoil offers power tools and strip feed options to speed up assembly with precision in production environments. These tools can be configured for hand-held operation or mounted for repeat accuracy during assembly.

Threaded inserts have evolved from their humble beginnings in the aerospace industry and their utility has far outstripped their reputation in thread repair. With a wide range of inserts and coated options available, Helicoil has an insert for your application. The Assembly Technology Experts at Bossard are more than happy to discuss threaded inserts in greater detail. Contact us to find the right fasteners for your application at ProvenProductivity@bossard.com.

 

EMAIL US

 

Bossard
December 20, 2023
Production, Fabricated Metal Products, Quality Practices, Fastener Technology
Read More

Fasteners in the Automotive Industry: Innovations and Trends

There are thousands of fasteners used in the manufacturing and assembly of a single automotive vehicle. Some fasteners are applied manually by technicians while others are installed with pinpoint accuracy by automated robotics, equipment, and machinery. Here is a list of some of the most recent innovations and trends concerning automotive fasteners.

Composite Material Fastening

The automotive industry is constantly on the lookout for lightweight, durable, strong, impact and fatigue-resistant materials. This never-ending pursuit is all about fuel efficiency. Lightweight composite materials mean lighter vehicle frames, better gas mileage, and thermal management.

Joining composite material does not come without challenges.  The fibrous and laminate nature of such materials makes traditional mechanical fastening difficult without fatiguing or cracking the composite.  Until recently, adhesive has been the go-to for the joining of composites but recent advancements in Bossard’s fastener technology allow embedded mechanical fasteners into composite panels.  This can be a huge benefit when considering composite to metal or substrates where adhesive just won’t bond.  Another benefit of using a mechanical join would be for applications where there is a need for repeat access or repair.

Multi-material designs can benefit from Bossard’s MM-Welding® technology by creating strong mechanical connections in porous, honeycomb, laminate, and injection molded components often found in automotive applications.

The Rise of Plastic Fasteners

Plastic is another lightweight but durable material used by automotive manufacturers. Lightweight plastic fasteners are less expensive than composite, steel, and other materials. One reason for their low cost is that the plastic injection molding process produces less waste compared to other conventional machining and manufacturing processes.

Prices are also lower because of lower labor costs as molding machines can run 24/7 with minimal supervision. Plastic fasteners like washers, pins, and spacers don’t have issues with corrosion and certain thermoplastic resins have a high tolerance for heat, humidity, chemical exposure, extreme weather, and corrosive operating environments.

New Shapes, Sizes and Configurations

Fastener manufacturers are constantly having to come up with new fastener designs to keep up with the speed of automotive innovation. This includes designing fasteners with different shapes, sizes, configurations, and geometries. This constant push for new designs is driven largely by changing automated assembly equipment and machinery.

The lean manufacturing and continuous improvement processes of the automotive industry force the entire supply chain to innovate. Automotive manufacturers are always looking to reduce assembly and production cycle times. This constant pursuit means fastener companies must ensure that each generation of fastener is stronger, more durable, and more reliable than the last.

The Need for New Permanent Fastener Designs

With the further adoption of electric vehicles, the automotive industry is gradually moving away from semi-permanent joints. This is due in large part to the increase in electrical vehicle production where manufacturing, assembly, and service requirements differ greatly from conventional gas-burning cars.

While it’s not uncommon for combustion engines to be removed from cars for repair, servicing, and refurbishment, this is a less likely outcome with electric engines. Electric cars have engines that are permanently in place and not designed to be dismantled or removed. Properly securing the parts and integrated assemblies within electric engines requires the design of robust permanent fasteners.

A Constantly Changing Industry

The automotive industry will also demand more flexibility from designers as they push for more uniformity among internal and external fastener designs. This means designers must be open to reducing inventory skews by designing more universal fasteners for wide-ranging automotive applications.

If you would like to learn more about these latest innovations, contact us now.

Bossard
November 10, 2023
Transportation, Fastener Technology
Read More

5 Common Mistakes to Avoid When Choosing Fasteners for Your Manufacturing Project

Hardware Assortment

It’s not uncommon for manufacturers to overlook the importance of incorporating high-quality fasteners within their product designs. Whether it’s choosing nuts, bolts, screws, washers, anchors, or rivets, these hardware devices are critical for affixing two or more parts, materials, or objects. Here are five common mistakes to avoid when choosing fasteners.

1. Choosing Price Over Quality

It’s easy to get enamored by the potential savings of using low-priced fasteners. Reducing the costs of new product designs increases profit. Unfortunately, the savings on low-cost fasteners are quickly eroded with longer assembly cycle times in production. Even if the fasteners pass the final QC inspection, it’s more than likely they’ll fail in the field once the customer uses the product.

2. Using the Wrong Fastener for Your Design

Using the right fastener in design is critical to ensuring the integrity, strength, rigidity, and durability of your finished part. That selection must be based on the types of materials you’re using and the types of parts or sub-assemblies you’re joining or connecting. In many instances, it’s a question of product safety. Using the wrong fastener or wrong fastener material can make your joints susceptible to cracking, bending, or buckling.

3. Dissimilar Metals in Your Bolted Joint (Galvanic Corrosion)

Galvanic corrosion occurs when two different metals are exposed to water. One metal becomes the reducing electrode (anode), while the other becomes the positive electrode (cathode). These two create an electrochemical reaction that eventually leads to galvanic corrosion. This is a common occurrence for finished goods exposed to elements like moisture and humidity where the fastener material is different from the base material.

4. Incorrect Torque

In layman’s terms, incorrect torque refers to either over-tightening or under-tightening fasteners. The goal is to find the ideal amount of clamping force to ensure the joints or parts remain secured without breaking, cracking, or failing. When the tension is too high the fasteners become stressed and can tear, rip, or break. When the tension is too low, excessive vibration leads to the fasteners becoming dislodged or loose.

5. Wrong Grade of Material

Fasteners can be made of plastic, composites, brass, steel, titanium, aluminum, chrome, carbon steel, etc. However, choosing the wrong grade of material can lead to your product’s premature failure. When choosing your fastener’s grade, think about the grade’s mechanical properties in terms of its tensile, fatigue, and shear strength.

Aside from the grade’s mechanical properties, it’s also important to understand how that material reacts under different environmental and operating conditions. Industrial finished goods are often exposed to corrosive environments. Without the proper coating, fasteners can easily corrode. Galvanized, nickel-plated, brass, and zinc-plated are just some of the coating options that help to protect fasteners from corrosion.

Making the Right Choice

Don’t make the all-too-common mistake of glossing over fasteners in your design. Use low-quality hardware or assume that all fixtures are the same, and a failure is more than likely. The right hardware ensures your non-permanent joints remain intact. In the end, it’s about the integrity of your finished good and your company’s reputation.

 

EMAIL US

 

Bossard
September 22, 2023
Production, Fastener Technology
Read More

The Role of Fasteners in Sustainability

sustainability in manufacturing

Sustainability has become an increasingly important issue in manufacturing as the global community seeks to reduce its carbon footprint and protect the environment. One aspect of sustainability often overlooked is the choice of fasteners used in manufacturing.  Fasteners such as bolts, screws, and nuts are essential components of many products, and choosing environmentally friendly options can have a significant impact on the sustainability of the manufacturing process.

Ensuring your suppliers are in compliance with RoHS/REACH is a good baseline start to bringing sustainability to your manufacturing.  RoHS bans the use of certain substances used in the making of electrical and electronic equipment such as lead, cadmium, and hexavalent chromium.  REACH places responsibility on the industry to be transparent on its use of chemicals in manufacturing and report the properties of chemical substances to a central database.  Bossard is actively working with our manufacturers to offer products that are in compliance with the European Union Environmental Directive and constantly monitor environmental RoHS/REACH directives.

One option for sustainable fasteners is to choose environmentally friendly coatings and fastener finish.  A clean and environmentally friendly coating Bossard offers is a line of Tribological dry-coated fasteners.  This type of coating is a non-electrolytically applied thin layer with integrated lubrication properties, protection against contact corrosion, and no risk of hydrogen embrittlement further saving on the potential for waste.

Additionally, it is essential to consider the end-of-life of fasteners when choosing environmentally friendly options. Fasteners that can be easily disassembled and reused or recycled are preferable to those that are difficult to disassemble or cannot be recycled.  For example, stainless steel fasteners are a great choice to consider due to corrosion resistance, no additional finish requirement as well as ease of recycling.

Finally, choosing fasteners that are locally sourced can reduce the environmental impact of transportation. Sourcing fasteners from local suppliers reduces the distance that the products need to be transported, reducing carbon emissions and fuel consumption.

In addition, tracking usage over time by using big data and real-time analytics can also aid in procurement on an optimized schedule further reducing energy overhead in transport or storage.  Analytics can also eliminate wastage due to excess inventory.  Bossard’s ARIMs platform and Smart Factory Logistics can provide you with the data to optimize your C-parts procurement plan and aid in sustainability efforts.

In conclusion, choosing environmentally friendly fasteners is an easy way to make a significant impact on the sustainability of the manufacturing process. By choosing fasteners made from durable materials, prioritizing disassembly and recyclability, smart procurement planning, and sourcing locally, manufacturers can take an important step towards a more sustainable future.

 

EMAIL US

 

Bossard
April 28, 2023
Fabricated Metal Products, Fastener Technology
Read More

The Hidden Cost of Fasteners

Fastener TCO and the 15/85 rule

You may be familiar with the concept of TCO (Total Cost of Ownership), but did you know you can apply a TCO model to fasteners?  Savvy decision makers apply TCO to analyze the hidden cost of equipment or services beyond the initial purchase price.  You can also apply this model  to reveal the direct and indirect cost of fastening in your manufacturing.

Bossard’s 15/85 rule is a concept used to estimate the total cost of ownership (TCO) of fasteners. The rule suggests that the cost of the fastener itself accounts for only 15% of the total cost, while the remaining 85% is due to indirect costs associated with the fastener.

The Rule of 15/85 Explained

The 15% cost includes the purchase price of the fastener, transportation costs, and any other direct costs associated with the acquisition of the fastener.

The remaining 85% of the cost includes indirect costs such as assembly time, installation costs, quality control, engineering, internal handling, and inventory management costs. These indirect costs are often hidden or overlooked, but they can have a significant impact on the overall cost of your assembly.

By taking into account both the direct and indirect costs, Bossard’s 15/85 rule highlights the importance of selecting fasteners not only on purchase price but also functionality (the ability to simplify a bolted-joint problem), high quality and reliability, ease of installation in assembly, and partnering with a value-add partner such as Bossard to help you tackle your indirect cost to reduce the overall cost of ownership.

Bossard’s Full-Service Solution

At Bossard, we take a holistic, full-service approach to helping our customers find the right fastening solution and improve productivity, all the while helping you to reduce your fastener TCO.  The following range of Assembly Technology Expert and Smart Factory Logistics services can help you tackle that hidden 85%.

  • Development and Design: Bossard’s Expert Design Service helps customers at the forefront of new product design and development by providing critical consulting and engineering insight into the ideal fastening solution.
  • Procurement: Having the right fastener at the right time reduces inventory counts and costs. Our customers rely upon the Bossard team to help identify the right fastening solution from a rolling inventory of over 200,000 different product SKUs.
  • Logistics and Handling: Bossard’s Smart Factory Logistics help companies manage their inventory in real-time with Smart Bins and Smart Labels in the warehouse and at point-of-use.  Helping you minimize waste, lower excessive inventory counts, and reduce downtime.
  • Ordering and Storage: Our interactive supply chain platform (ARIMS) improves customer supply chain efficiency and predictability with real-time analytics, metrics, and data.  Bring demand planning to your C-parts and have inventory when you need it.
  • Quality Assurance / Testing: Bossard can support your Quality Assurance and Design Engineers through its worldwide network of Bossard ISO/IEC 17025-accredited test laboratories. Every state-of-the-art Bossard test laboratory has the most accurate measuring and testing equipment to assure customers are meeting standards and specifications.
  • Kitting and Assembly: Bossard offers light assembly, labeling and kitting services that help manufacturers speed up and optimize assembly.

Partner with Bossard to tackle the visible and invisible cost of fasteners in your manufacturing through supply chain optimization, engineering, expert test services, and global reach and reduce your TCO in fastening.

If you need help reducing your TCO or need some expert guidance on fastening solutions, contact us now.

EMAIL US

Bossard
March 24, 2023
Total Cost of Ownership
Read More

Contact Us

Can we help you? We would love to answer your questions.

Click Here